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Baked goods

Whether it is dough portioning, processing or automation in production, VEMAG has the right solutions - customized to your individual needs.

Baked goods

Whether it is dough portioning, processing or automation in production, VEMAG has the right solutions - customized to your individual needs.

Dough Portioning and Preparation Technique

Our range of products and services is extremely versatile, enabling us to produce a wide variety of baked goods. With the individual modular system consisting of a dough portioner and attachments, a wide variety of your products can be processed, made from various doughs and masses.

  • Gentle processing of doughs and masses
  • Highest weight accuracy and production performance
  • Processing of a wide range of dough yields
  • No use of dividing oil
  • Easy and fast wet cleaning
  • High flexibility
Wheat bread

Bread

Whether you want to process a stiffer wheat dough into toast bread or a soft, sticky rye dough into a wholemeal bread - our dough portioners divide doughs reliably and weight accurately. Even processing of gluten-free doughs with a high output rate is possible on one and the same machine. Thereby, the dough can be placed directly into baking tins, tin clusters or onto baking trays.

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Buns & Co

Buns

Would you like to produce hamburger buns or hot dog buns with precise weights and a fine, even crumb? Or would you prefer producing English muffins with a coarse-pored crumb? Our dough portioners can be used for a wide range of applications - regardless of whether the doughs are to be fed to further processing in single or multiple lanes. Thanks to the patented double screw technology, both stiff and soft doughs can be processed gently.

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Pizza

Pizza Dough

Would you like to portion dough quickly and reliably? On the one hand, the output rate should be very high, and on the other hand, the dough pieces should be accurately weighed? Then you have come to the right place! We have been offering solutions in the field of pizza dough production for many years. A wide variety of portion weights can be produced at the push of a button.

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Filled Baked Goods

Filled Baked Goods

We offer automatic and efficient solutions for the production of coextruded baked goods. This allows automated production of, for example, filled pizza pockets or balls in a single lane or in multiple lanes.

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All-round Solutions for Your Bakery Production

Take a look at a selection of our machines.
According to your individual product and production requirements, we offer many more solutions.

Industrial solutions
Small scale solutions
Bread
Buns & Co
Pizza
Filled Baked Goods
Bread
Buns & Co
Pizza
Filled Baked Goods
Dough Portioner VDD807
Bread dough portioning
Weight Accurate Dough Portioning

The dough portioner VDD807 with integrated cutting device was specially developed for gentle and continuous dough portioning. With portioning capacities of up to 320 portions per minute and weights of 100 g to 2,000 g, the dough portioner guarantees exact portion sizes and maximum flexibility without the use of dividing oil.

Also featured in the line:

  • VPC715 weighing system

 

Dough Portionier HPE Series with VDP230
Bread dough portioning
Accurate Dough Dividing on Two Lanes

As an efficient solution for the industry, the VEMAG dough portioner VDP230 has an enormous output capacity. It portions at top speed in two lanes with extreme weight accuracy. Therefore, the VDP230 is the optimal attachment for increasing productivity. The VDP230 dough portioner accurately portions wheat-based doughs for toast, sandwiches, pizza, and much more with maximum output. The innovative unit offers up to 160 portions per minute and per lane. Thus, the total capacity of the line is 320 p/min and covers all the requirements of modern industry.

Dough Portioner with Cutting Device
Bread dough portioning
Dough Portioner and Cutting Device in Combination

The dough portioners of the HPE series are suitable for the portioning of different bread doughs. Both stiff bread doughs and soft doughs can be gently processed. In combination with the cutting device ASV811, it is possible to cut up to 140 portions per minute with high precision. Depending on the product and customer requirements, either a knife or a wire cutter is used.

The ASV811 can be combined with all dough portioners of the HPE series as well as with existing machines.

Dough Portioner of the HPE Series with the Box Filling Line
Bread dough portioning
Automatic Filling of Baking Tins

The lowerable filling device for bread boxes KFE consists of a dough portioner of the HPE series and a filling unit. The dough is fed to the KFE and portioned into the baking tins by means of a filling flow divider and filling heads. A magnetic conveyor belt ensures precise feeding of the tins to the filling heads. The filling heads are lowered after the sensors detect the baking tins. The speed of the dough portioner and the conveyor belt are perfectly synchronized, which allows optimal positioning of the dough in the baking tin. This lays the foundation for an even baking result.

Dough Portioner of the HPE series with Servo Cutter
Buns & Co
The Perfect Solution for Dough Portioning for a Wide Range of Products

From hamburger buns to English muffins to hot dog buns - the dough portioner of the HPE series in combination with the Servo Cutter  can be used flexibly. The dough flow is divided into four, six, eight or more lanes by an automatic Filling Flow Divider. The downstream Servo Cutter separates individual portions with high weight accuracy. If required, the line can be extended by a VEMAG Belt Rounder . The portions are loaded onto the belt rounder, formed and fed to the downstream process.


Depending on the product, the Servo Cutter achieves output rates of up to 200 cycles/min.

 

 

Dough Portioner of the HPE Series with VDP230
Pizza dough
Accurate Portioning of Pizza Dough

The VEMAG dough portioner VDP230 is an industrial solution with very high output capacity. It portions at top speed in two lanes with extreme weight accuracy. Therefore, the VDP230 is the optimal attachment for increasing productivity. The VDP230 dough portioner accurately portions wheat-based doughs for toast, sandwiches, pizza, and much more with maximum output. The innovative unit offers up to 160 portions per minute and per lane. Thus, the total capacity of the line is 320 p/min and covers all the requirements of modern industry.

Dough Portioner VDD807
Pizza dough portioning
Weight Accurate Dough Portioning

The dough portioner VDD807 with integrated cutting device and conveyor belt was specially developed for gentle and continuous dough portioning. With portioning rates of up to 320 portions per minute and portion sizes from 100 g to 2,000 g, the dough portioner guarantees exact weights.

Also featured in the line:

  • VPC715 weighing system
Dough Portioner of the HPE Series with Servocrimper
Coextruded products
Baked Goods with up to 70 Percent Filling

The Servocrimper is a universally applicable module for the production of a wide variety of round or cylindrical filled baked goods. The attachment can generate a filling content of up to 70 percent of the end product volume and is also suitable for chunky masses. The filling, such as cream cheese, is always positioned exactly inside the product. The module operates with 100 cycles on one and two lanes and with 80 cycles on four and six lanes.

 

Pocket Filling Device for the Production of Filled Confectionery
Filled baked goods
Production of Dough Pockets

Whether pogachas, samosa, salteñas, empanadas, pierogi, seadas, pelmeni, Maultaschen or simply dumplings with sweet or savory fillings - our attachment can be used to make a wide variety of baked goods. Different doughs and fillings can be processed. Moreover, the module can be used to produce filled dough pockets with different weights and forms.

Dough Portioner HP1
Bread dough portioning
The Flexible Dough Portioner for All Tasks

The dough portioner HP1 can be used, e.g. in combination with the Portioning Table to gently process rye and wheat doughs or gluten-free doughs with different dough yields. The HP1 portions stiff or soft doughs weight accurately. The dough portioner does not require any dividing oil.

Dough Portioner Robot500 with the Rotary Filling Head
Bread dough portioning
Portioning of Doughs Directly into Baking Tins

The dough portioner Robot500 and the Rotary Filling Head863  portion rye, whole-grain, and gluten-free doughs as well as various masses directly into baking tins and tin clusters. Portion weights from 50 g to 10,000 g can be produced.

Dough Portioner HP1 with Cutting Device ASV812
Bread dough portioning
Weight Accurate Dough Portioning

With the dough portioner HP1 and the cutting device ASV812 doughs can be portioned and cut. The single-lane cutting device has a cutting capacity of up to 100 portions per minute and is optionally equipped with a knife or a wire cutter. Portion weights range from 5 g to 30,000 g.

Dough Portionier Robot500 with Cutting Device ASV811
Bread dough portioning
Clean Dividing of Doughs

The cutting device ASV811 can weight accurately portion a wide product range of doughs such as whole grain, rye and mixed rye doughs as well as wheat doughs and gluten-free doughs. The ASV811 divides up to 140 portions per minute, with portion weights ranging from 5 g to 30,000 g. The attachment ASV811 can be used with the dough portioner Robot500 as well as with the dough portioners of the HPE series .

Dough Portioner Robot500 with Cutting Device ASV811
Buns & Co
Clean Dough Portioning

With the cutting device ASV811, up to 140 portions of wheat dough per minute can be cut to produce hamburger buns and other small baked goods. Not only wheat doughs but also rye and mixed rye doughs as well as gluten-free doughs can be cleanly divided.

The ASV811 can be combined with the dough portioner Robot500 and the dough portioners of the HPE series .

 

Dough Portioner HP1 with Cutting Device ASV812
Buns & Co
Weight Accurate Dough Dividing

The dough portioner HP1 and the cutting device ASV812 portion and divide various doughs to produce e.g. hamburger buns with exact weights. The single-lane cutting device has a cutting capacity of up to 100 portions per minute and is optionally equipped with a knife or a wire cutter. The ASV812 is particularly easy to clean.

Automatic loading and filling of trays and baking tins
Flexible and reliable

The FT722 filling table automates work steps in the bakery. Doughs or batters can be precisely deposited / portioned / loaded onto trays or automatically filled into baking tins. Various cookie doughs, batters, desserts, fillings and creams or even gluten-free doughs can be processed.

By using the table, the bakery is able to reduce the number of work steps, as a baking tray, for example, is automatically moved and loaded in the X and Y directions during use. The shape can be freely selected - lettering, symbols or logos are also possible. Thanks to the patented solution, the tray is always in the correct position. This means that cookies or biscuits, for example, can be optimally placed on a tray. The table can also accommodate various baking tins, which are then filled automatically.

Also on display:
Dough portioner HP1
Filling head

 

Doug Portioner Robot500 with Cutting Device ASV811
Pizza dough pieces
Cutting Pizza Dough

The cutting device ASV811 is suitable for accurate and clean cutting of pizza dough pieces with a portioning capacity of 140 portions per minute.

The ASV811 can be combined with the dough portioner Robot500 and dough portioners of the HPE series .

Dough Portioner of the HPE Series Coex and Servo Cutter
Coextruded products
Filled Baked Goods Production

The Servocrimper is a universally applicable module for the production of a wide variety of filled baked goods. The attachment can be used to produce filled baked goods in a single lane or in multiple lanes. The Servocrimper can generate a filling content - whether a savory cheese filling or a sweet fruit filling - of up to 70 percent percent of the end product volume and is also suitable for highly chunky masses. The filling is always positioned exactly inside the product. Pastries can be produced in a wide variety of shapes, such as cylinders, cones, as well as balls and drops.

VEMAG Double Screws
Double screw technology for the production of baked goods

Individually Adjustable Portioning Process for Unique Products

The double screw technology enables gentle processing of very soft and sticky rye doughs, but also of very firm and stiff wheat doughs. It is also possible to process whole-grain doughs, masses, and gluten-free doughs. The double screw of the portioner is capable of transporting doughs (dough yields from 145 to 220) and various masses with different consistencies - whether stiff or rather soft. Even doughs and masses with large inclusions such as nuts, dried fruit, seeds and chocolate chips can be fed and portioned gently and easily. The weight range for portioning is between 5 g and 50 kg, depending on requirements and customer wishes. In addition, the machines do not require dividing oil either for processing or for dividing dough. On the one hand, this saves costs, and on the other hand, it does not affect the quality of the baked goods.

  • Continuous product infeed
  • Gentle feeding of doughs and masses
  • Minimization of residual quantities
  • No use of dividing oil
  • Perfect hygiene
Product Management Bakery Innovation Center
Bakery Innovation Center

Would You Like to Discover Our Technology?

Test your products on our machines together with our technologists and product managers - on site in our Bakery Innovation Center or digitally in an exclusive online live session.

Learn more

Flexible Baking Technology Engineered with Passion

The VEMAG modular system has been developed for processing and production of various baked goods. The system consists of a dough portioner and modular, interchangeable attachments. This allows the production of a wide variety of breads, small baked goods as well as fine baked goods, filled products and bars. The attachments and accessories are precisely tailored to our dough portioners. For example, a dough portioner can be converted in just a few steps from a system for producing cookies and bread (ASV) to a system for portioning softer masses such as sand masses or sponge cake mixtures (filling head). If required, thanks to the modular system the machine adapts to your changing and growing demands and thus helps with the manufacturing of new product ideas and always ensures the desired pastry quality. You always have the perfect solution from a single source. Our modular machines can also be integrated into existing production lines via appropriate interfaces - simple, flexible and safe when it comes to automating processes.

While developing and programming the control system, we made sure that the machines could be operated easily and intuitively. In general, VEMAG machine housings are made of stainless steel and are encapsulated. This prevents product residues or flour dust from indtruding sensitive machine components. Same applies for water during possible wet cleaning. All mechanical components are easily accessible and the relevant electrical components are separately encapsulated. This proven box-in-box system is a unique selling point of VEMAG machines and guarantees both maximum hygiene and unique machine availability.

We manufacture our dough portioners and attachments exclusively in Verden/Aller. Thus, we provide technology for dough preparation and automation from one source "Made in Germany". In addition, our experienced department for customized engineering offers individual solutions for bakery production lines to meet a wide variety of customer requirements.

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