Cheese
Technical solutions for forming, extruding, filling or loading of cheese products.
Filling of processed cheese or cream cheese into trays, forming of shapes such as sticks, disks or blocks as well as coextrusion of cheese products - we have the right solution for the production of:
Take a look at a selection of our machines.
According to your individual product and production requirements, we offer many more solutions.
The fully automatic Filling System FKL609 fills your processed cheese product into cans, cups or jars at a portioning speed of up to 60 portions per minute. Format changes are quick and easy.
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The Filling Head Line fully automatically and weight accurately fills processed cheese into cups, trays, thermoformed packs, etc. in multiple lanes. The filling heads are tailored to the product, dive deep into the respective container and close quickly, cleanly and reliably. This guarantees best filling results without dripping. The setup consists of a vacuum filler, a filling flow divider and filling heads. The vacuum filling machine portions with maximum weight accuracy. The product is divided into several lanes by means of the drive-free, state-of-the-art and patented filling flow divider technology.
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The Filling Head981 portions processed cheese absolutely precisely and drip-free into the container of your choice. Thanks to variable outlet diameters (30 mm, 40 mm, 50 mm, 60 mm), the filling head is ideally adapted to the product to be filled. The Filling Head981 closes cleanly and reliably for optimum filling results without dripping.
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The Length Portioning Device LPG208 fills processed cheese weight accurately into artificial casings for further downstream clipping. Thanks to the fully automatic casing pusher and significantly shorter casing change times than with conventional solutions, the high speed of the LPG208 can be utilized even better.
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Almost unlimited power reserves for extremely high throughput and maximum torques support the user in every situation. The vacuum filling machines of the HPE series cover the entire production spectrum. In accordance with your individual requirements, portion sizes from 5 to 99,999 g can be processed. The vacuum filling machines can achieve a filling capacity of up to 8,700 kg per hour. Thanks to the proven double screw technology, the vacuum filling machines portion with extreme weight accuracy. The industrial filling machines feature the VEMAG Duo Drive, consisting of two separate drives for the double screw and the feed-in.
Do you expect the highest product safety and hygiene standards from your equipment? Rely on the Dairy Design of the HPE Series from VEMAG. Material selection and processing of the vacuum filling machines comply in all respects with the current USDA regulations according to 3-A Sanitary Standard, Number 23-06. All vacuum filling machines of the HPE series in Dairy Design are delivered with Equipment Acceptance Certificate.
The vacuum filling machines of the HPE series can be combined with all common clipping machines.
With the FST883 for the flexible dividing of filling flows on up to 36 lanes, you can produce cleanly separated cream cheese disks and rolls with weight accuracy and reproducibility. Completely identical filling streams guarantee consistent weights and product quality.
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Our Automatic Meatball Loader AML273 produces form-stable round and long products with accurate weight control and at consistent production speeds. Quickly exchangeable nozzles and knife plates increase efficiency during product changes. The formed products can be automatically loaded into trays.
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The Servocrimper is a universally applicable module for the production of a wide variety of ball-shaped or cylindrical filled products. The Servocrimper can generate a filling content of up to 60 percent and is also suitable for highly chunky masses. The filling is always positioned exactly inside the product. The attachment operates with 100 cycles on one and two lanes and with 80 cycles on four and six lanes.
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The Ball Control BC236 is connected to two vacuum filling machines. One machine provides the filling flow for the outer mass (coating), the other provides the filling stream for the filling (core). Both masses are combined in the forming module. The core, regardless of its consistency, is precisely placed in the product.
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The fully automatic Filling System FKL609 fills your cream cheese products accurately into cans, cups or jars at a portioning speed of up to 60 portions per minute. Format changes are quick and easy.
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The FST883 divides filling streams in up to 36 lanes, for the production of cleanly separated cheese disks and cheese rolls with weight accuracy and reliable reproducibility. Identical filling flows guarantee consistent weights and product quality.
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Our Automatic Meatball Loader AML273 produces form-stable round and long cheese products with accurate weight control and at consistent production speeds. Quickly exchangeable nozzles and knife plates increase efficiency during product changes. The formed products can be automatically loaded into trays.
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The Forming Machine FM250 produces cheese products with weight accuracy at a portioning rate of up to 300 portions per minute.
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The Cheese Block Former forms cheese blocks without heating the cheese mass. Depending on customer requirements, a wide variety of product shapes can be produced, e.g. round or square shapes. Various systems for direct loading into thermoformers are available.
With the vacuum filling machine HP1 and the Manual Filling Head, processed cheese is portioned cleanly and precisely. The Manual Filling Head is operated via the practical hand switch and can be cleaned quickly and easily.
The Can Filling Tube908 portions cheese cleanly and weight accurately into jars, cans or cups. The filling tube is available with different filling head attachments depending on the diameter of the container to be filled (sizes: 60, 70 and 90).
The Can Filling Tube908 can be combined with the vacuum filling machine HP1, as well as other small scale vacuum filling machines.
With the vacuum filling machine Robby and the Filling Horn, processed cheese applications can be portioned cleanly and drip-free into the container of your choice.
With the vacuum filling machine Robot500 and the attachment BC237 cream cheese balls can be produced weight accurately. The attachment is quick and easy to set up and clean, and is operated via the intuitive touch display of the vacuum filling machine.
The cutting device ASV811 can cut a wide range of products such as cheese disks, cheese rolls or cheese stars at speeds of up to 140 portions per minute.
The ASV811 can be combined with the vacuum filling machine Robot500.
With the vacuum filling machine HP1 and the Manual Filling Head, cream cheese is portioned cleanly and precisely. The Manual Filling Head is operated via the practical hand switch and can be cleaned quickly and easily.
The Ball Control BC237 is connected to two vacuum filling machines. One machine provides the filling flow for the outer mass (coating), the other provides the filling stream for the filling (core). Both masses are combined in the forming module. The core, regardless of its consistency, is precisely placed in the product.
With the vacuum filling machine Robot500 and the attachment BC237 cheese balls can be produced weight accurately. The attachment is quick and easy to set up and clean, and is operated via the intuitive touch display of the vacuum filling machine.
The cutting device ASV811 processes a wide range of products, e.g. into disks, rolls or stars. Individual shapes with a diameter of up to 100 mm are also possible. The ASV811 divides up to 140 portions per minute and can be combined with the vacuum filling machine Robot500.
Whether cream cheese, processed cheese or reformed products - in solid or rather creamy consistency: With VEMAG, there are no limits to your freedom in production. With our flexible machine systems, you can expand your product portfolio at any time, because the production possibilities are manifold.
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We offer a variety of processing machines specifically designed to produce a wide range of cheese products. Whether your application requires forming, extruding, loading or filling of cheese: We have the right solution for you! The basis is our double screw technology with special double screw versions that are tailored to the special requirements of the cheese processing industry and portion your products precisely by weight. In addition, we are the first supplier of a vacuum filling machine with USDA Dairy certification - a special distinction for our expertise in the dairy processing industry.
After portioning to the exact gram with the vacuum filling machines, the attachment adapted for the further process follows. A wide variety of solutions are available, e.g. for the weight accurate production of rolls and disks such as fresh goat cheese rolls (125 g to 2,000 g) or sour milk cheese disks with a weight range of 6 to 250 g, or attachments for the precise and clean filling of processed cheese into cans, cups or jars. The hot-filled products are portioned into the desired container at 60 cycles per minute. Weights of 100 to 500 g can be produced. Clipping of processed cheese products is also possible, for example, by combining the vacuum filling machine with a commercially available clipping machine. In this case, the processed cheese is filled and clipped into artificial or cellulose casings as required. Reforming is also possible with VEMAG machines, turning them into a system for the production of cheese sticks or cheese stars in just a few steps. We also offer more solutions for handling, cutting, dosing and forming, e.g. to produce cheese blocks or twisted cheese products.
