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Convenience

Food as diverse as the production requirements.

Convenience

Food as diverse as the production requirements.

Creative, Appetizing, Innovative

Classic balls, gourmet salads or canned soup - together we turn your product ideas into reality:

  • Fast product changes: whether meat, fish, cheese, fruit or vegetables, round or square, filled or unfilled
  • Processing of masses with different consistencies
  • Easy cleaning and handling of machines and attachments
Formed Convenience Products with Filling

Formed Products

Variety of shapes and sizes for a wide product portfolio:

  • Maximum flexibility in forming: balls, patties, oval products and individual shapes such as stars or hearts
  • Form-stable products with exact weights
  • Appealing product appearance and authentic mouth feel
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Assortment of filled convenience products

Products in Cups, Cans, Trays & Jars

Fully automatic filling into the container of your choice:

  • Flexible application possibilities: all sorts of masses and viscosities can be processed
  • Clean and drip-free portioning
  • Uniform filling levels and exact weights
  • Single and multi-lane filling of a wide variety of different can, jar, cup and tray formats as well as pouches
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Convenience Products with Filling

Coextruded Products

Produce innovative products with coextrusion solutions from VEMAG:

  • Processing of highly pasty, chunky or very soft fillings
  • Exact positioning of the filling in the product
  • Absolutely uniform and reproducible products, on a daily basis
  • High production output and consistently accurate weights
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Kebab

Doner Kebab

One machine for all layer thicknesses:

  • Gentle processing
  • Efficient layering
  • Partially automated process
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Convenience production

All-round Solutions for Your Convenience Production

Take a look at a selection of our machines.
According to your individual product and production requirements, we offer many more solutions.

Industrial solutions
Small scale solutions
Formed Products
Products in Cups, Cans, Trays & Jars
Coextruded Products
Doner Kebab
Formed Products
Products in Cups, Cans, Trays & Jars
Coextruded Products
Ball Control BC236
Forming of balls, croquettes and much more
Formed Products on up to 12 Lanes

The Ball Control BC236 with upstream vacuum filling machine produces absolutely weight accurate formed products on up to 12 lanes. The nozzles and knife plates are easily exchangeable and allow quick format changes. Croquettes, balls and much more - everything is possible.

Also featured in the line:

Automatic Meatball Loader AML273
Forming of round and long products
Flexible and Automated Production of Round and Long Products

Our Automatic Meatball Loader AML273 produces form-stable round and long products with accurate weight control and at consistent production speeds. Quickly exchangeable nozzles and knife plates increase efficiency during product changes. The formed products can be automatically loaded into trays. 

Also featured in the line:

Filling Flow Divider FST883
Disks and other shapes
One Filling Machine - up to 36 Outlets

The FST883 divides filling flows in up to 36 lanes, for the production of disks, sticks, stripes and many other shapes with weight accuracy and reliable reproducibility. Completely identical filling streams guarantee consistent weights and product quality.

Also featured in the line:

 

 

Can Filling Line FKF607
Filling of containers
Clean Filling of Cans

The Can Filling Line FKF607 fills coarse and sinewy products such as corned beef automatically and without air pockets into containers. Precisely adjustable volumes guarantee maximum weight accuracy. Depending on weight and raw material, up to 120 cans, jars or cups can be filled per minute. A format change to another can height takes only a few minutes.

Also featured in the line:

 

 

Can Filling Line FKL609
Filling of containers
Clean and Drip-free Filling for Excellent Product Appearance

The fully automatic Filling Line FKL609 fills your liquid and pasty products accurately into cans, cups or jars at a portioning speed of up to 60 portions per minute. Format changes are quick and easy.

Also featured in the line:

Ball Control BC236 Coex
Coextruded products
Securely Place a Filling inside a Formed Product

The Ball Control BC236 is connected to two vacuum filling machines. One machine provides the filling stream for the outer mass (coating), the other provides the filling flow for the filling (core). Both masses are combined in the forming module. The core, regardless of its consistency, is precisely placed in the product.

Also featured in the line:

Servocrimper
Coextruded products
Precisely Closed Products with High Filling Volume

The Servocrimper is a universally applicable module for the production of a wide variety of ball-shaped or cylindrical filled products. The Servocrimper can generate a filling content of up to 70 percent and is also suitable for highly chunky masses. The filling is always positioned exactly inside the product. The attachment operates with 100 cycles on one and two lanes and with 80 cycles on four and six lanes.

Also featured in the line:

VEMAG Coex894
Coextruded products
Weight Accurate Production of Filled Product Strands

The coextrusion unit 894 is a special forming module designed for use with two vacuum filling machines. The forming module is connected via pipes to two vacuum filling machines. One machine provides the product for the coating, the other for the filling. Both masses are combined in the forming module. The products can be discharged as a continuous strand or in portioning mode with exact weights for both the outer and inner product.

Also featured in the line:

Vacuum Filling Machine Robot500 with Kebab Layer System
Doner kebab
Efficient and Stable Kebab Structure

The Kebab Layer System offers highest output rates with up to 4 skewer work places on one belt. The portion weight can be individually defined between 150 g and 5,000 g. The servo-controlled lifting table ensures freely selectable layer thicknesses of 12 - 100 mm, including varying layer thicknesses per skewer. The alternating cut of the knife separates the portions precisely and with weight accuracy. Thanks to the high degree of automation, personnel costs can be significantly reduced.

Also featured in the line:

Multiple Product Former MCO
Formed products
Creative Shapes for Your Product Range

The MCO818 forms masses into pretzels and cuts them. The attachment is quickly and easily mounted onto the vacuum filling machine.

The MCO818 can be combined with all VEMAG vacuum filling machines with or without inline grinder.

Skewer Former
Formed products
More Diversity in the Butcher's Trade

With the Skewer Former931 minced meat and other masses can be filled directly onto a wooden, plastic or metal skewer. In addition to round nozzle shapes, many others are available such as star, rectangular or spiral, thus enabling a high degree of variety in the sales counter.

The Skewer Former931 can be combined with all VEMAG vacuum filling machines with or without inline grinder.

Multiple Product Former MPF818
Patties
Juicy Patties Like Handmade

Our small scale vacuum filling machine Robby and the attachment MPF818 can produce up to 20 patties per minute in simple manual operation. The forming plates are quickly interchangeable and enable the production of a wide variety of burger patties. The processing of vegetarian and vegan masses is also possible.

Ball Control BC237
Balls
Easy Production of Balls, Croquettes and More

The BC237 produces meatballs, croquettes, and other formed products with maximum weight accuracy. The attachment is quick and easy to set up and clean, and is operated via the intuitive touch display of the vacuum filling machine. 

The BC237 can be combined with the vacuum filling machine Robby, as well as other small scale vacuum filling machines.

Vacuum Filling Machine Robot500 with Cutting Device ASV811
Formed products
Flexible Production of Different Shapes

The cutting device ASV811 can cut a wide range of products at speeds of up to 140 portions per minute, ranging in portion weight from 5 g to 30,000 g.

The ASV811 can be combined with the vacuum filling machine Robot500.

Can Filling Tube
Filling of containers
Clean Filling of Different Containers

The Can Filling Tube908 portions liquid and pasty masses such as sauces and salads, with and without chunky ingredients, cleanly and weight accurately into jars, cans or cups. The filling tube is available with different filling head attachments depending on the diameter of the container to be filled (sizes: 60, 70 and 90).

The Can Filling Tube908 can be combined with the vacuum filling machine HP1, as well as other small scale vacuum filling machines.

Can Filling Line FKL609
Filling of containers
Clean and Drip-free Portioning for Excellent Product Appearance

The fully automatic Filling Line FKL609 in combination with the vacuum filling machine Robot500 fills your liquid and pasty products into cans, cups or jars at a portioning speed of up to 60 portions per minute. Format changes are quick and easy.

Filling Head981
Filling of containers
Clean and Precise Filling of Pasty Products

The Filling Head981 portions pasty products  cleanly and with high weight accuracy. The attachment is particularly suitable for processing products with a homogeneous consistency or chunky ingredients. Depending on the product, the output rate is approx. 70 portions/min. The Filling Head981 is compatible with the vacuum filling machine Robby.

Fill containers
Flexible and reliable

The FT722 filling table automates work steps in production. Masses with different consistencies, sauces, salads or soups can be precisely portioned and automatically filled into molds, cups, jars and other containers. Desserts, fillings and creams can also be processed.

By using the table, canteen kitchens or catering businesses, for example, can reduce the number of work steps. During use, a device that holds the jars is automatically moved in the X and Y directions and the containers are filled precisely.

The patented solution ensures that the containers to be filled are always in the correct position. The filling table is designed to accommodate various shapes, which are then filled automatically.

Also featured:
Filling machine HP1
Filling head

Ball Control BC237 Coex
Coextruded products
Securely Place a Filling inside a Formed Product

The Ball Control BC237 is connected to two vacuum filling machines. One machine provides the filling stream for the outer mass (coating), the other provides the filling flow for the filling (core). Both masses are combined in the forming module. The core, regardless of its consistency, is precisely placed in the product.

Small Scale Linking of Sausages
We are your partner for small scale solutions

Your Passion Is the Butcher's Trade?

In the butcher's trade, tradition and technical progress go hand in hand. In partnership with our customers, we develop machines and attachments that meet the needs of small businesses and are characterized by gentle product transport, suitability for everyday use, and ease of handling.

Learn more
VEMAG Double Screw Technology
Double screw technology for the production of convenience products

Individually Adjustable Filling Process for Unique Products

Filling and portioning play an important role in the production of convenience products. Various parameters such as geometry, component size and function have an influence on essential product characteristics from the hopper to the outlet. VEMAG solutions are precisely adapted to the characteristics of the desired end product. Perfect weight accuracy and a measurable reduction in give-away save valuable resources and costs.

  • Continuous product infeed
  • Constant vacuum performance
  • Gentle feeding of the product
  • Minimization of residuals
  • Perfect hygiene
Customer Center Michael Ebersberg
Customer center with EU food approval

Would You Like to Discover Our Technology?

Test your products on our machines together with our technologists and product managers - on site in our customer center or digitally in an exclusive online live session.

Learn more

Convenience Food - What Really Matters!

Great variety, quick to prepare, with an appetizing appearance, delicious taste, convincing mouthfeel and bite, just like handmade. That's what consumers want from their convenience products. To ensure this premium quality, we help you optimize your production processes: With vacuum filling machines as well as attachments for forming or filling of the end product. We offer exactly the right solutions. The result? Perfect products, absolutely accurate in weight, quickly, reliably and precisely formed or filled!

Smiling Woman from customer support during work

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