Fine baked goods
Stollen, cheesecakes, cookies, pound and fruit loaves - with VEMAG machines, a wide variety of masses and doughs can be precisely portioned and processed.
VEMAG dough portioners and modular attachments as well as cutting devices are exactly the right machines to produce cakes or cookies flexibly and weight accurately. This is possible thanks to the double screw technology, which gently transports the doughs and masses. In addition, the interchangeable attachments ensure flexibility in production.
Take a look at a selection of our machines.
According to your individual product and production requirements, we offer many more solutions.
The lowerable filling device for bread boxes KFE consists of a dough portioner of the HPE series and a filling unit. The dough is fed to the KFE and portioned into the baking tins by means of a Filling Flow Divider and filling heads. A magnetic conveyor belt ensures precise feeding of the tins to the filling heads. The filling heads are lowered after the sensors detect the baking tins.The speed of the dough portioner and the conveyor belt are perfectly synchronized, which allows optimal positioning e.g. of whipped batter in the form. This lays the foundation for an even baking result.
The Rotary Filling Head863 and the dough portioner of the HPE series can portion rye, whole-grain, and gluten-free doughs as well as a wide variety of masses directly into baking tins and tin clusters. The line achieves an output rate of up to 75 portions per minute and operates with maximum weight accuracy.
The line consisting of a dough portioner of the HPE series with a Filling Flow Divider and Filling Heads flexibly processes a variety of cake masses in different sizes and shapes in continuous or cycled operation and feeds the product to further processing units. The line operates with highest weight accuracy. The output can be flexibly adapted to the production capacities.
With the dough portioner of the HPE series and the device FST883 for the flexible dividing of filling flows on up to 36 lanes, you can produce cookies, biscuits, doughnuts and many other shapes weight accurately and with reproducible quality. Once the product flow has been portioned, the attachment ensures that masses and doughs are processed weight accurately and with a consistent product quality.
The line consisting of a dough portioner of the HPE series with a Filling Flow Divider and multiple Filling Heads produces a wide variety of muffins flexibly. The muffin mass can be filled directly into the forms (paper, trays) in continuous and cycled mode. The line operates with maximum weight accuracy. The output of the products can be flexibly adjusted to the production capacity.
The dough portioner VDD807 with integrated cutting device and conveyor belt was specially developed for gentle, continuous and oil-free dough portioning. With portioning rates of up to 320 portions per minute and portion sizes from 100 g to 2,000 g, the dough portioner guarantees exact weights and maximum flexibility, as a wide variety of doughs can be processed.
Also featured in the line:
With the dough portioner of the HPE series and the Sheeting Horn, doughs and masses can be portioned with high weight accuracy and loaded directly onto baking sheets or flat-layered products. The roller width is variably adjustable and thus adaptable to different baking sheet and conveyor belt sizes. The roller closure can be adapted to customer-specific sheet sizes. The line handles portion weights from 5 g to 30,000 g. Dough portioner and Sheeting Horn are designed for optimum hygiene and can be wet cleaned using low-pressure equipment.
The HP1 in combination with the Dosing Lip portions masses gently and precisely. The HP1 portions soft as well as stiff masses - even with chunky inclusions like chocolate chips - with extremely high weight accuracy, e.g. directly into baking or paper forms.
The dough portioner HP1 can be fitted with a Manual Filling Head 806. This enables precise and clean portioning, e.g. of fruit fillings, all kinds of masses, coconut macaroons, muffins, almond croissants, creams, desserts and puddings. A practical hand switch and an integrated holding device facilitate work in the bakery.
The FT722 filling table automates work steps in the bakery. Doughs or batters can be precisely deposited / portioned / loaded onto trays or automatically filled into baking tins. Various cookie doughs, batters, desserts, fillings and creams or even gluten-free doughs can be processed.
By using the table, the bakery is able to reduce the number of work steps, as a baking tray, for example, is automatically moved and loaded in the X and Y directions during use. The shape can be freely selected - lettering, symbols or logos are also possible. Thanks to the patented solution, the tray is always in the correct position. This means that cookies or cookies, for example, can be optimally placed on a tray. The table can also accommodate various baking tins, which are then filled automatically.
Also on display:
Dough portioner HP1
Filling head
With the dough portioner HP1 and the cutting device ASV812, various doughs - whether shortcrust or cookie dough - can be portioned and formed safely and weight accurately.
The cutting device ASV811 is suitable for processing a wide product range of different doughs. The attachment cuts whole grain, rye, and mixed rye doughs as well as wheat doughs safely and cleanly. Gluten-free cookie doughs can also be processed. The ASV811 can cut up to 140 portions per minute and can be combined with the dough portioner Robot500 as well as with the dough portioners of the HPE series.
The FT722 filling table automates work steps in the bakery. Doughs or batters can be precisely deposited / portioned / loaded onto trays or automatically filled into baking tins. Various cookie doughs, batters, desserts, fillings and creams or even gluten-free doughs can be processed.
By using the table, the bakery is able to reduce the number of work steps, as a baking tray, for example, is automatically moved and loaded in the X and Y directions during use. The shape can be freely selected - lettering, symbols or logos are also possible. Thanks to the patented solution, the tray is always in the correct position. This means that cookies or cookies, for example, can be optimally placed on a tray. The table can also accommodate various baking tins, which are then filled automatically.
Also on display:
Dough portioner HP1
Filling head
The HP1 in combination with the Dosing Lip portions masses gently and precisely. The HP1 portions soft as well as stiff masses - even with chunky inclusions like chocolate chips - with extremely high weight accuracy, e.g. directly into baking or paper forms.
The dough portioner HP1 in combination with a Manual Filling Head 806 cleanly and precisely portions e.g. fruit fillings, masses of all kinds, coconut macaroons, muffins, almond croissants, creams, desserts and puddings. A practical hand switch and an integrated holding device facilitate work in the bakery.
The FT722 filling table automates work steps in the bakery. Doughs or batters can be precisely deposited / portioned / loaded onto trays or automatically filled into baking tins. Various cookie doughs, batters, desserts, fillings and creams or even gluten-free doughs can be processed.
By using the table, the bakery is able to reduce the number of work steps, as a baking tray, for example, is automatically moved and loaded in the X and Y directions during use. The shape can be freely selected - lettering, symbols or logos are also possible. Thanks to the patented solution, the tray is always in the correct position. This means that cookies or cookies, for example, can be optimally placed on a tray. The table can also accommodate various baking tins, which are then filled automatically.
Also on display:
Dough portioner HP1
Filling head
The cutting device ASV811 can cut a variety of doughs - whole grain, rye and mixed rye doughs, as well as wheat doughs and gluten-free doughs - reliably and cleanly. The attachment can cut up to 140 portions of shortbread, rusk or other products per minute.
The ASV811 can be combined with the dough portioner Robot500 and the dough portioners of the HPE series.
Our machines are modular in design. This means that the interchangeable attachments can be quickly and easily attached to the portioner. In this way, the machine adapts to the desired quality of the baked goods and the end product. The VEMAG portfolio and modular system is available for industrial bakeries and confectioneries with a high hourly output, but also for small scale businesses. While developing and programming the control system, we made sure that the machines could be operated easily and intuitively. In general, VEMAG machine housings are made of stainless steel and are encapsulated. This prevents the ingress of product residues or flour dust. In addition, no water penetrates into the interior of the machine during possible wet cleaning. All mechanical components are easily accessible and the relevant electrical components are separately encapsulated. This proven box-in-box system is a unique selling point of our machines and guarantees both maximum hygiene and unique machine availability.
We manufacture our dough and mass portioners as well as attachments exclusively in Verden/Aller. Thus, we offer solutions for dough and mass preparation and automation from one source "Made in Germany". In addition, our experienced department for customized engineering offers individual solutions for bakery and confectionery production lines to meet the most diverse customer requirements.
